High Speed ​​Boring Tool

Xa kev nug
High Speed ​​Boring Tool
Paub meej
Lub Tuam Txhab Kev Nyab Xeeb Kev Nyab Xeeb yog ib qho kev txiav- ntug machining accessory engineered kom ua tau zoo nyob rau hauv siab - qhov nrawm- tho txawv - hais txog kev lag luam kev xav tau kom nrawm dua yam tsis muaj qhov raug qhov tseeb, qhov ua tiav, lossis cov cuab yeej siv tau ntev. Tsis zoo li cov cuab yeej tho txawv uas tawm tsam nrog kev tsim cov cua sov, kev co, thiab cov peev txheej ceev, cov cuab yeej siab tshaj no sib koom ua ke siab - cov ntaub ntawv ua tau zoo, aerodynamic tsim, thiab precision-engineered txiav geometries ua haujlwm ntawm spindle speeds mus txog 12,000 RPM (nyob ntawm tus qauv) thaum tuav nruj aslerances (00 ± 0mm).
Kev faib tawm yam khoom
Tshuab Accessories
Share to
Hauj lwm lawm
 

Khoom Taw Qhia

 

Ntawm nws cov tub ntxhais, Lub Tuam Txhab Kev Nyab Xeeb Kev Kub Ceev yog cov cuab yeej tshwj xeeb uas tsim los kom loj, tiav, lossis qhov tseeb- tshuab qhov uas twb muaj lawm hauv cov hlau, cov khoom sib xyaw, thiab siab- ua tau zoo alloy workpieces. Tsis zoo li kev xyaum ua qhov los ntawm khawb, cov cuab yeej tho txawv ua kom zoo dua ua ntej -drilled lossis cam khwb cia qhov kom ua tiav cov kab uas hla, concentricity, thiab nto smoothness- tseem ceeb rau cov khoom uas lub qhov zoo cuam tshuam rau kev ua haujlwm (xws li, lub tog raj kheej lub tog raj kheej, hydraulic li qub, cov cuab yeej kho mob hauv tsev).

Crafted rau qhov kev ua tau zoo heev, Cov Cuab Yeej Kev Kub Ceev Cov Cuab Yeej muaj qhov muaj zog, ntau- cov khoom tsim los ntawm cov khoom zoo:

Lub cev cuab yeej

Tsim los ntawmtitanium alloy lossis siab -lub zog aluminium alloy(rau lub teeb yuag, siab -rigidity kev ua tau zoo) los yogThaum tshav kub kub- kho HSS (High-Speed ​​Steel)(rau cov ntawv thov hnyav-), txo qis centrifugal quab yuam ntawm kev kub ceev thaum tiv thaiv kev khoov thiab deformation.

01

Txiav Inserts

Nruab nrogPolycrystalline pob zeb diamond (PCD)los yogceramic inserts(rau cov uas tsis yog -ferrous metals thiab composites) los yogcarbide inserts nrog TiAlN / TiCN txheej(rau cov hlau ferrous), kom ntseeg tau qhov tshwj xeeb hnav tsis kam, cua sov dissipation, thiab txiav ntug tuav ntawm qhov siab tshaj.

02

Coolant Delivery System

Integrated internal coolant channels (nrog 0.5-1mm txoj kab uas hla orifices) uas ncaj qha siab -siab coolant (txog 70 bar) ncaj qha mus rau tej cheeb tsam, txo cov cuab yeej kub los ntawm 30-50% thiab tiv thaiv nti welding ntawm lub insert.

03

Precision Adjustment Mechanism

Lub micro- kho tau lub taub hau tho txawv (nrog 0.001mm kev kawm tiav dials) uas ua kom zoo- kho lub qhov taub, kom ntseeg tau tias ua raws li cov cai nruj nruj.

04

 

Cov qauv Advanced kuj suav nroganti-kev vibration dampers(kom txo qis kev sib tham ntawm siab RPM),ceev- hloov cov tuav tuav(rau 10-thib ob ntxig swaps), thiabdigital diam readouts(rau qhov tseeb -lub sijhawm txheeb xyuas qhov tseeb). Cov cuab yeej siv tau nrog cov cuab yeej txheem txheem (piv txwv li, CAT40, BT30, HSK63) ua kom muaj kev sib koom ua ke tsis sib haum nrog feem ntau CNC machining chaw thiab tshuab dhos, thaum customizable shank ntev (50-300mm) haum rau qhov sib sib zog nqus- qhov tho txawv daim ntawv thov.

 

 

Nta

 

Lub Tuam Txhab High Speed ​​Boring Tool sawv tawm ntawm cov txheej txheem tho txawv los ntawm kev daws cov teeb meem tshwj xeeb ntawm kev ua haujlwm siab -ceev machining- cua sov, vibration, thiab precision degradation. Nws standout nta muaj xws li:

1

Siab -Speed ​​Performance & Heat Resistance
• RPM Muaj peev xwm:
Ua haujlwm ntawm spindle speeds 2-3x siab dua li cov cuab yeej tho txawv (txog 12,000 RPM rau carbide inserts, 15,000 RPM rau PCD inserts), txo qis lub sij hawm rau siab - ntim ntau lawm.
• Thaum tshav kub kub dissipation:TiAlN/TiCN-coated inserts thiab internal coolant channels ua hauj lwm ua ke kom dissipate tshav kub, tiv thaiv thermal expansion ntawm lub cev lub cuab tam thiab tswj qhov seem stability txawm lub sij hawm ntev siv.
•Chip Control:Tshwj xeeb ntxig geometries (xws li, zoo rake ces kaum, chip breakers) xyuas kom meej nti khiav tawm, txo qhov kev pheej hmoo ntawm nti clogging nyob rau hauv qhov sib sib zog nqus qhov thiab txo qhov chaw khawb ntawm workpieces.

2

Micron-Level Precision & Consistency
• Kev Tswjhwm kam rau ua:
Ua tiav lub qhov taub qhov siab ntawm ± 0.002mm thiab concentricity ntawm 0.003mm, ua tau raws li cov kev cai nruj ntawm aerospace (AS9100) thiab kev kho mob (ISO 13485) cov qauv.
•Repeatability:Lub micro-adjustable tho txawv lub taub hau tswj txoj kab uas hla zoo ib yam nyob rau hauv 1, 000+ cycles, txo batch - mus rau -batch variation thiab rework tus nqi.
• Nto tiav:Muab Ra 0.2–0.8μm nto roughness (nyob ntawm cov khoom siv thiab ceev), tshem tawm qhov xav tau rau kev ua haujlwm thib ob (piv txwv li, honing, lapping) feem ntau.

3

Versatility hla cov ntaub ntawv & kev siv
• Khoom Compatibility:
Kov ntau yam ntawm workpieces, suav nrog:
◦ ferrous hlau:Carbon steel, alloy hlau, stainless hlau (txog 45 HRC).
◦Non-ferrous hlau:Aluminium, tooj dag, tooj liab, titanium alloys.
◦ Composites:Cov pa roj carbon fiber ntau-cov khoom siv polymer (CFRP), iav fiber ntau-cov khoom siv polymer (GFRP).
• Qhov Loj Loj:Ua kom haum lub qhov taub ntawm 5 hli (cov cuab yeej me me) mus txog 200mm (loj- txoj kab uas hla tho txawv), nrog qhov tob - txog - txoj kab uas hla mus txog 10: 1 (dav- qhov qauv).
•Machine Adaptability:Ua haujlwm nrog CNC milling chaw, ntsug tig tshuab dhos (VTLs), kab rov tav machining chaw (HMCs), thiab Swiss - hom tshuab dhos, txhawb nqa los ntawm cov cuab yeej txheem sib txuas.

4

Durability & Nqis -Efficiency
•Insert Longevity:
PCD/ceramic inserts kav ntev li 5-10x ntev tshaj qhov tsis muaj carbide inserts, txo cov cuab yeej hloov zaus thiab cov nqi khoom siv.
•Tool Lub cev Durability:Titanium alloy lub cev tiv thaiv corrosion thiab cuam tshuam, nrog kev pab cuam lub neej ntawm 5, 000+ machining teev (nyob rau hauv ib txwm ua haujlwm).
• Kev tu qis:Lub kaw lus hloov kho thiab hnav- cov khoom tiv thaiv kom txo tau cov kev xav tau ntawm kev saib xyuas, txo lub sij hawm poob rau kev pab cuam.

 

 

Daim ntawv thov

 

Lub Tuam Txhab High Speed ​​Boring Tool yog ntau yam kev daws teeb meem rau kev lag luam uas siab -ceev, siab - qhov precision qhov machining yog qhov tseem ceeb. Hauv qab no yog nws cov kev siv tseem ceeb:

Kev lag luam/Siv Case

Cov ntawv thov tseem ceeb

Automotive Manufacturing

Lub tog raj kheej lub tog raj kheej tho txawv, crankshaft roj qhov, thiab kis tau tus mob hauv tsev bores; siab- ntim ntau lawm ntawm aluminium alloy Cheebtsam (piv txwv li, log hubs).

Aerospace & Kws muaj txuj ci

Machining precision qhov nyob rau hauv titanium alloy aircraft thav duab, dav hlau cav Cheebtsam (xws li, turbine casings), thiab missile guidance system vaj tse.

Kev tsim khoom siv kho mob

Qhov tho qhov hauv stainless hlau phais ntsuas ntsuas tes, titanium implant Cheebtsam (piv txwv li, lub duav stems), thiab cov khoom siv tshuaj ntsuam xyuas yas.

Electronics Manufacturing

Precision tho txawv ntawm aluminium kub dab dej, tooj liab hluav taws xob connector qhov, thiab ceramic circuit board vaj tse (nrog PCD inserts kom tsis txhob muaj cov khoom chipping).

Heavy-Lub luag haujlwm muaj

Machining loj- txoj kab uas hla ntawm lub cev muaj lub cev, lub tog raj kheej hydraulic, thiab cov khoom siv hauv hiav txwv marine (siv hnyav-cov haujlwm carbide-tipped boring bars).

Pwm & Tuag Ua

Ua kom tiav qhov hauv cov kab noj hniav pwm thiab tuag castings (piv txwv li, yas lub raj mis pwm cores) kom ua tiav cov npoo du thiab nruj tolerances.

 

 

FAQ

 

Q1: Dab tsi ua rau Cov Cuab Yeej Siab Ntws Zoo rau kev ua haujlwm siab -RPM?

Tsis zoo li cov cuab yeej tho txawv teb chaws (uas siv lub cev hnyav hlau thiab cov khoom siv tsis sib xws), Cov Khoom Siv Hluav Taws Xob Hluav Taws Xob Hluav Taws Xob muaj lub teeb yuag, siab - cov ntaub ntawv rigidity (titanium alloy, aluminium alloy) uas txo cov quab yuam centrifugal ntawm siab RPM. Tsis tas li ntawd, nws cov ntawv txiav (PCD, ceramic, TiAlN-coated carbide) muaj cov coefficients tsis tshua muaj kev sib txhuam thiab kev ua haujlwm kub zoo heev, tiv thaiv kev ntxig tsis ua haujlwm los ntawm kev tsim cov cua sov. Kev sib xyaw ua kom txias txias ntxiv txhim kho siab -kev ua haujlwm nrawm los ntawm kev ua kom txias ntawm qhov txiav thiab tshem tawm cov chips.

Q2: Can it be used for deep-hole boring (depth-to-diameter ratio >5:1)?

Yog lawm. Tshwj xeeb sib sib zog nqus- qhov High Speed ​​Boring Tool qauv muaj xws li:
• Nthuav, nruj shanks (txog 300mm) kom ncav cuag qhov tob yam tsis muaj dabtsi yog khoov.
• Ntau qhov chaw txias txias (raws li lub shank ntev) kom ntseeg tau tias cov dej txias mus txog qhov chaw txiav hauv qhov tob.
•Anti-kev co dampers (ua rau hauv lub cev lub cuab yeej) kom txo tau chatter, uas yog feem ntau nyob rau hauv sib sib zog nqus- qhov machining. Cov qauv no tuaj yeem tswj qhov tob- rau- txoj kab uas hla ntawm qhov sib piv txog 10: 1, ua rau lawv haum rau cov ntawv thov xws li hydraulic lub tog raj kheej tho txawv.

Q3: Kuv yuav xaiv txoj cai ntxig rau kuv cov khoom siv ua haujlwm li cas?

Xaiv cov ntxig raws li koj cov khoom siv:
•Ferrous hlau (steel, cam khwb cia hlau): Siv TiAlN/TiCN-coated carbide inserts (zoo heev hnav tsis kam ntawm kub).
•Non-ferrous hlau (aluminium, tooj dag): Xaiv PCD inserts (xa ultra-} du nto tiav thiab lub neej ntev lub cuab yeej).
•Composites (CFRP, GFRP): Xaiv cov pob zeb diamond-zoo li carbon (DLC)-coated carbide lossis PCD inserts (tiv thaiv fiber ntau fraying thiab delamination).
•Hard materials (titanium, stainless steel >45 HRC): Siv cov khoom siv ceramic (siab hardness thiab kub tsis kam rau tawv txiav).
Peb pab neeg kuj tseem muab cov ntaub ntawv pub dawb -cov cuab yeej qhia kev sib raug zoo- tsuas yog qhia koj cov khoom siv ua haujlwm thiab cov kev xav tau ntawm machining rau cov lus pom zoo ntawm tus kheej.

Q4: Dab tsi yog qhov siab tshaj plaws uas kuv tuaj yeem ua tiav nrog cov cuab yeej no?

Standard High Speed ​​Boring Tool qauv ua tau raws li txoj kab uas hla tolerances ntawm ± 0.005mm, thaum precision -qib qauv (tsim rau aerospace / kev kho mob daim ntawv thov) ncav cuag ± 0.002mm. Concentricity kam rau ua yog feem ntau 0.003mm rau feem ntau cov qauv, kom ntseeg tau tias lub qhov zoo sib xws nrog lub workpiece qhov chaw axis. Lub micro- kho tau lub taub hau tho txawv (nrog 0.001mm kawm tiav) tso cai rau kev nplua -tuning kom tau raws li qhov yuav tsum tau ua kom nruj tshaj plaws.

Q5: Nws puas siv tau nrog kuv lub tshuab CNC uas twb muaj lawm?

Lub Tuam Txhab High Speed ​​Boring Tool yog tsim los nrog cov cuab yeej siv thoob ntiaj teb kom haum rau feem ntau CNC tshuab, suav nrog:
•CAT40/CAT50 (ntaus hauv North American machine).
• BT30/BT40 (tus qauv hauv cov tshuab Asian).
•HSK63/HSK100 (siab-txoj kev cuam tshuam rau cov tshuab European).
Yog tias koj lub tshuab siv qhov tsis yog - tus qauv interface, peb muab lub tes tsho adapter rau kev cai -tsuas yog muab koj lub cuab yeej tuav hom (xws li SK40, CAPTO C6) rau kev pom zoo.

Q6: Ntev npaum li cas kuv yuav tsum tau hloov cov ntawv txiav?

Ntxig lifespan nyob ntawm cov khoom, ceev, thiab pub tus nqi:
•PCD inserts (aluminium machining): 10,000-20,000 qhov chaw rau ib qho ntxig.
•TiAlN-coated carbide (steel machining): 2,000–5,000 qhov chaw rau ib qho ntxig.
•Ceramic inserts (titanium machining): 1,500-3,000 qhov chaw rau ib qho ntxig.
Cov qauv feem ntau muaj qhov ceev- hloov cov tuav tuav, tso cai rau kev hloov pauv hauv qab 30 vib nas this- txo qis qis qis.

Cim npe nrov: Tuam Tshoj siab ceev tho txawv cuab tam manufacturers, lwm tus neeg, Hoobkas

Xa kev nug