Khoom Taw Qhia
Qib GC1025
Qhov zoo tshaj plaws rau kev siv dav dav - lub hom phiaj grooving thiab txiav kev ua haujlwm ntawm carbon steel thiab alloy steel. Cov qib no muaj qhov hnav- tiv taus carbide substrate ua ke nrog TiAlN txheej, ua kom muaj zog sib npaug thiab tawv rau lub neej ntev. Nws ua tau zoo nyob rau hauv ob qho tib si nruam thiab lub teeb cuam tshuam txiav, ua rau nws muaj ntau yam kev xaiv rau feem ntau steel machining scenarios.
Qib GC2030
Tsim los rau stainless hlau thiab siab -kub alloys. Nws cov qauv micrograin carbide (nrog cov nplej loj li zoo li 0.5-1μm) txhim kho hardness thiab hnav tsis kam, thaum CrN-raws li txheej muab kev tiv thaiv zoo tshaj los ua- nce ntug (BUE) thiab thermal shock. Txawm tias nyob rau hauv ib puag ncig kub kub (dhau 800 degree), qib no tswj cov npoo ntse, txo qhov zaus ntawm kev hloov pauv.
Qib GC3015
Tshwj xeeb rau cov khoom tsis yog -ferrous xws li txhuas, tooj liab, thiab lawv cov alloys. Lub uncoated ultra- zoo carbide substrate (grain loj<0.3μm) offers excellent chip control and surface finish, preventing material adhesion- a common issue when machining soft non-ferrous metals. It also minimizes burr formation, reducing the need for post-machining deburring.
Tej yam kev mob
Optimized txiav tsis sib txawv raws qib thiab cov khoom siv ua haujlwm, nrog rau cov kab hauv qab no pom zoo rau cov txiaj ntsig zoo (kho raws li lub peev xwm ntawm lub tshuab tshwj xeeb thiab qhov yuav tsum tau ua):
Txiav ceev (Vc):
● 80-200 m/min rau carbon steel (GC1025): Tsawg ceev (80-120 m/min) rau high-hardness carbon steel (HRC 30-40); siab dua (120-200 m / min) rau low-hardness carbon steel (HRC<20).
● 50-120 m / min rau stainless hlau (GC2030): Stainless hlau tsis muaj thermal conductivity yuav tsum tau qeeb qeeb kom tsis txhob overheating; siv 50-80 m / min rau austenitic stainless hlau (xws li, 304, 316) thiab 80-120 m / min rau ferritic stainless hlau (xws li, 430).
● 150-300 m/min rau cov khoom tsis-ferrous (GC3015): Txhuas (180-300 m/min) vim nws cov machinability siab; tooj liab (150-220 m / min) raws li nws yog me ntsis nyuaj dua txhuas thiab tsim kev sib txhuam ntau dua.
Pub tus nqi (fz)Ntev: 0.03-0.15mm / rev. Rau precision grooving ( kam rau ua ± 0.01 hli), siv 0.03-0.08 mm / rev; rau kev txiav tawm dav dav, 0.08-0.15 mm / rev balances efficiency thiab nto zoo.
Qhov tob ntawm txiav (ap): Txog li 5 hli rau cov qauv ntxig. Rau kev sib sib zog nqus grooving (5-10 mm), hu rau peb pab neeg rau kev cai ntxig nrog cov qauv siv zog los tiv thaiv kev tawg.
Coolant: Pom zoo rau siab -kev khiav hauj lwm ceev thiab cua sov- cov ntaub ntawv rhiab heev. Siv dej-soluble coolant (concentration 5-10%) rau cov hlau thiab stainless hlau los txo cov cuab yeej siv; rau cov khoom tsis yog-ferrous cov ntaub ntawv, cov roj ntxhia-raws li coolant tuaj yeem txhim kho qhov chaw tiav. Kev txiav qhuav yog siv tau rau kev ua haujlwm qis (tsawg dua lossis sib npaug li 80 m / min) ua haujlwm nrog GC1025 thiab GC2030.
Nta
Precision av Geometry: Txhua qhov ntxig tau dhau los ua 5- cov txheej txheem sib tsoo (nruj sib tsoo, sib tsoo zoo, lapping, ntug honing, thiab tshuaj xyuas) kom ntseeg tau tias muaj kev tiv thaiv nruj: txiav ntug ncaj tsawg dua lossis sib npaug li 0.002 hli, rake lub siab kam rau ua ± 0.5 degree, thiab tshem tawm lub kaum sab xis siab ± 0.3 degree. Qhov no precision guarantees zoo ib yam zawj qhov ntev ( kam rau ua ± 0.005 hli) thiab huv si cutoff nto (Ra tsawg dua los yog sib npaug zos rau 1.6 μm), txo qis tom qab machining tiav ua hauj lwm (xws li, sib tsoo, polishing) thiab txo cov nqi ntau lawm.
Advanced Txheej Technology: Cov txheej txheem ntau- txheej txheej (TiAlN rau GC1025, CrN rau GC2030) yog siv los ntawm lub cev vapor deposition (PVD) ntawm 500-600 degree, kom muaj zog adhesion rau carbide substrate. Cov coatings no txo kev sib txhuam (coefficient ntawm kev sib txhuam tsawg dua los yog sib npaug ntawm 0.3 tiv thaiv hlau), dissipate tshav kub zoo (thermal conductivity nce 20% piv rau uncoated inserts), thiab tiv thaiv tshuaj tiv thaiv (xws li oxidation, corrosion) nrog workpiece cov ntaub ntawv. Qhov no txuas ntxiv lub neej ntawm cov cuab yeej mus txog 30% piv rau cov qauv ntxig hauv kev ua lag luam.
Txhim kho Chip Breakers: Strategically tsim chip breaker grooves (nrog qhov sib txawv qhov tob thiab lub kaum sab xis) pab txhawb cov nti ntws. Rau kev ua haujlwm grooving, lub nkhaus nti breaker qhia cov chips nce thiab deb ntawm qhov zawj; rau kev txiav tawm, qhov ncaj nti breaker xyuas kom cov chips tawg mus rau hauv cov khoom me me, tswj tau (ntev Tsawg dua lossis sib npaug li 10 mm), tiv thaiv chip clogging hauv qhov sib sib zog nqus grooves lossis nqaim cutoff cheeb tsam. Qhov no feature yog ib qho tseem ceeb rau kev tswj cov txheej txheem stability thiab txo lub sij hawm ntawm lub tshuab downtime (piv txwv li, lub sij hawm siv clearing chip jams).
Ntau yam Mounting Options: Tau tshaj feem ntau tus qauv grooving thiab txiav cov cuab yeej tuav (piv txwv li, Sandvik Coromant, Kennametal, Iscar) nrog ISO txheem interfaces. Cov inserts feature ib tug universal clamping tsim (nrog rau lub hauv paus qhov thiab nrhiav tabs) uas ua kom yooj yim installation thiab ruaj ntseg qhov chaw, tshem tawm qhov xav tau rau cov khoom tshwj xeeb. Qhov kev hloov pauv no tso cai rau kev koom ua ke nrog kev teeb tsa machining uas twb muaj lawm (CNC lathes, tsis siv neeg tig chaw) yam tsis muaj peev txheej ntxiv.
High Impact Resistance: Cov carbide substrates yog engineered nrog ib tug sib npaug piv ntawm tungsten carbide (90-92%) thiab cobalt (8-10%) - cobalt ua raws li ib tug binder los txhim kho toughness. Qhov muaj pes tsawg leeg no tso cai rau cov khoom siv los tiv thaiv kev hloov pauv sai sai (piv txwv li, thaum machining qhov chaw nrog qhov tsis sib xws) tsis muaj chipping lossis tawg, ua rau lawv tsim nyog rau kev cuam tshuam kev ua haujlwm ntau hauv batch ntau lawm ntawm qhov chaw.
Daim ntawv thov
Peb Grooving Off Inserts ua tau zoo nyob rau hauv ntau hom kev lag luam machining scenarios, xa cov kev ua tau zoo thiab kev ua haujlwm zoo:
Automotive Manufacturing
Siv rau grooving qag shafts (carbon steel, GC1025), iav hubs (alloy steel, GC1025), thiab nres Cheebtsam (cam khwb cia hlau, sib xws nrog GC1025 nrog kev kho txiav ceev). Hauv kev tsim khoom loj (piv txwv li, 10,000+ ntu ntawm ib pawg), cov khoom siv lub neej ntev txo cov cuab yeej hloov zaus, nce cov kab ntau lawm los ntawm 15-20%.
Aerospace Engineering
Zoo tagnrho rau precision cutoff thiab zawj machining ntawm turbine hniav (Inconel 718, siab -kub alloy, GC2030), aircraft fasteners (titanium alloy, tau tshaj GC2030 nrog coolant), thiab hydraulic system qhov chaw (stainless steel 316, GC2030). Lub peev xwm tswj tau nruj nruj (± 0.003 hli) ua tau raws li kev lag luam aerospace cov qauv nruj (xws li AS9100).
Electronics Kev Lag Luam
Zoo meej rau kev tsim cov grooves ntawm aluminium heat sinks (GC3015) - lub substrate uncoated tiv thaiv aluminium adhesion, kom ntseeg tau tias lub dab dej kub lub fins muaj ib tug du nto (Ra tsawg dua los yog sib npaug rau 0.8 μm) kom pom zoo thermal dissipation. Nws kuj yog siv rau machining tooj liab connectors (GC3015) thiab sensor vaj tse (aluminium alloy, GC3015), ua kom cov khoom haum (clearance Tsawg dua los yog sib npaug li 0.01 hli) hauv cov khoom siv hluav taws xob.
General Engineering
Haum rau batch zus tau tej cov shafts (carbon steel, GC1025), kav (stainless hlau, GC2030), thiab cylindrical qhov chaw ( tooj dag, GC3015) hla ntau yam ntaub ntawv. Nws txhawb nqa ob lub tshuab dhos CNC (xws li Haas ST-20, Mazak Quick Turn) thiab cov chaw tig tsis siv neeg (piv txwv li, Citizen Cincom), ua rau kev xaiv rau cov chaw tsim khoom me me rau nruab nrab.
FAQ
Cim npe nrov: Tuam Tshoj grooving tawm insert manufacturers, lwm tus neeg, Hoobkas
